OrthoLab is an automated aligner treatment planning platform incorporating best aligner planning software and production tools for aligner lab workflow automation end-to-end. It streamlines every stage of the aligner workflow — from digital treatment setup to 3D print-ready mould files — helping labs reduce manual work, increase throughput, and improve collaboration with dentists via a fully integrated portal.

Our automated aligner software offers:

• Once-click intra-oral scan processing and conversion to orthodontic diagnostic and planning models
• Automated initial patient-specific and prescription-led treatment plan creation, powered by sophisticated AI with robust clinical backstops
• Automated application of attachments based on biomechanical need
• Aligner staging and tooth movement sequencing to manage anchorage and avoid collisions
• Full manufacture-ready export including trimline generation, embossing, fixture positioning, and 3D mould preparation

All aspects of the automation can be tailored to your labs tried and tested protocol, including clinical planning rules and file export optimised for your production equipment.

This means technicians spend less time on repetitive tasks and more time on quality assurance.

Yes. OrthoLab aligner software lets you fully customise settings to match your 3D printer specifications, trimming tools, and manufacturing preferences. You can control trimline offset, base plate dimensions, print stacking layout, and even the file naming conventions.

Yes. Our software integrates seamlessly with major intraoral scanner systems like Medit and 3Shape, and supports industry-standard STL imports. Dentists can also conveniently upload photos and other auxiliary data to aid treatment planning.

Absolutely. Labs get access to a dedicated dentist portal where clients can upload scans, review plans, and approve cases. This eliminates endless back-and-forth emails and keeps the whole workflow in one place — tracked and auditable.

We welcome you to start a free trial where you can test the ai orthodontic tool treatment planning workflow (with production controls available for testing on request for each case). Alternatively you may first book a live demo with our support team. We’ll walk you through the setup, discuss licensing options and your needs to configure OrthoLab for your lab’s production workflow.

Yes. Whether you’re producing a dozen or hundreds of aligner cases per week, OrthoLab is ready to scale with you. Treatment planning with our cloud-based app has been shown to decrease planning times substantially, with fully automated orthodontic model setup, planning and staging, your throughput will increase without expanding your team. Our automated export features, including full print-ready model preparation and one-click trimline generation are designed to increase capacity without adding technician burden.

It offers a boost of efficiency at any scale.

Unlike generic lab tools, OrthoLab is purpose-built for clear aligner planning and production. It combines clinically validated automation, benchmarked in partnership with leading orthodontic reasearch teams as Cardiff Dental School with technician-level production customisation — plus a two-sided platform that connects labs and dentists effortlessly for collaboration and approvals.